| Details: |
We supply several generations Auto Bearing Ball Assemble Machines, the specifications are following:
ONE:
Auto roller path style bearing ball assemble machine-Fifth Generation | | Type: DP102H+QJ2/DP103H+QJ3 | | This machine is designed by our company especially for the assembly of the small size bearings, and with the merits of high efficiency, high matching rates, easy maintenance, low ball damage and convenient work unit changing, it meets the needs of bearing assembly of the future. The inner rings and outer rings transfer in the machine’s railway, which simplifies the moving and can work fluently even at 2.5 second a cycle. It has automatic inspection of the marked rings’ dimension to avoid the time and temperature atlteration, which assure the quality of bearing clearance. It’s 1 to 20 matching rate than the latest machines. All to all, it is the preferred machine for assembly line. | | Function: | | 1: 1 to 20 matching mode to achieve high matching rate | | 2: Marked rings’ dimension self-inspection | | 3: High efficiency, 2.5 seconds a cycle | | 4: Convenient work unit changing | | 5: Use touch screen to set the value | | 6: Fault specification alarm | | 7: Marposs (Accretech) measuring apparatus, Omron electronics, SMC pneumatics |
| applicable scope | OD of bearing ring | | DP102H+QJ2 | 26-55mm | | DP103H+QJ3 | 62-120mm | | efficiency | 2.5s/p | | matching rate | 99.90% | | measuring precision | 1µm | | clearance range | no more than 4µm | | MIN.measuring unit | 0.1µm | | power | 220V 50Hz | | air power | no less than 0.4Mpa | | size | 2500mm(L)*650mm(W)*1800mm(H) | | weight | 500kg |
TWO:
Auto line style bearing ball assemble machine--Fourth Generation | | Type: DP101+QJ1 etc. | | This machine is a new generated product disc matched filling machine, which features in simple structure, easy regulation and few ball dispersive. Such processes as outside ring deformation, matching and discharging are finished at one working position and it is applicable to the asembly for silencing bearing. | | The machine has delicate structure, firm and reliable, convenient regulation and it is a high technology product applicable to zero default for bearing assembly. | | Function: | | 1: Digital vector control technology | | 2: Internal and external ring auto feeding, hexad column dial structure | | 3: Auto measuring, measuring instrument Accretech, resolution, definition 0.1 µm | | 4: Domestic first double dial rotation fitting matched mould | | 5: Auto steel ball selection, auto ball filling, auto matching, auto discharging, has the ability of ball number configuration device, standard steel ball group: 8 groups, nobody monitor for the full process. | | 6: The filling parts has been modified specifically and the external ring deformation and ball dischargingare finished at the same working position, which not only facilitates the discharging but also reduces the dispersion rate. | | 7: Sliding crescent structure and the height of crescent can be regulated manually and reduces the damage rate on ball. | | 8: The machine increases the auto empting function for ball warehouse. | | 9: Adopts Omron touch screen, full Chinese interface and friendly dialogue between human and person. | | 10: Complete precision inspection and processing monitor function | | 11: Basic function: electrical Omron, pneumatic SMC, measuring instrument Accretech |
| | DP101+QJ1 Φ14-Φ26 | | applicable bearing ring OD | DP102+QJ2 Φ28-Φ40 | | | DP103+QJ3 Φ42-Φ62 | | efficiency | no more than 3.3s/set | | measuring comprehensive precision value | less than 1µm | | pen-shaped sensor repeated precision | less than 0.2µm | | rotation storing working position | 10 or 16 | | windage dispersion | no more than 5 µm | | inspection range | ± 100 µm | | power | 220V±10% 50Hz 1.5A | | gas power | 0.4Mpa | | outside dimension(L*W*H) | 1600mm*1100mm*1650mm | | weight | 400kg |
THREE:
Auto turret style bearing ball assemble machine--Third Generation | | This product is made on the basis of ten by ten matching machine, equipped with full-automatic sound-mute ball setting machine. Except for consuming the former machine’s advantages, it adds to full-automatic sound-mute ball setting machine, and avoid the injury factors, so it is quite suitable for high precision, low noise assemblage of high quality bearings. After changing the work sets, all ball bearing with 18-42 outside diameter can be executed. | | This machine is exquisite, reliable, adjustable easily, and durable usage, which is high-tech product suitable for “zero shortage” bearing assemblage, combined with light, electricity and machine. | | Function: | | 1: All digital vector control technique; | | 2: Automatically feeding of inner & outer ring of bearings. Eight stand columns with turning table structure; | | 3: Automatic measurement. Measuring instrument is Maross. Resolution is 0.1µm; | | 4: Double turning table with ten working positions rotating & mating maode for ball-selecting &-assembling, first created in China. Max. number of combination for ball-selecting &-assembling: 10*10*8=800; | | 5: Automatically selects he steel balls, automatically assembles the steel balls, automatically matching, automatically feed the steel balls. | | 6: Provided with acknowledging equipment of steel balls. Number of group number of standard steel ball is eight. Unmanned complete process; the balling parts via special making will control the injury rate with mute sound levels; | | 7: Omron contact panel, full Chinese interface, very friendly man-machine interaction function; | | 8: Complete accuracy calibration and working sequence monitoring functions; | | 9: Basic arrangement: Electrically: Omron PLC; Pneumatically: Pneumatic SMC; Measuring instrument: Accretech; | | 10: Selective language sound-alerting functions. |
| applicable | OD of bearing ring | | model DP101+ZQA | Φ18~Φ24mm(O.D.of bearing) | | model DP102+ZQA | Φ26~Φ42mm(O.D.of bearing) | | model DP103+ZQA | Φ42~Φ62mm(O.D.of bearing) | | efficiency | no more than 5s | | synthetic accuracy of measuring support | less than 1mm | | repeatable accuracy of pen type sensor | less than 0.2mm | | number of working position turning table material-storing | 10 | | disperrsion of play | no more than 4mm | | resolution of measurement | 0.1mm | | capacity | ±15mm/±30mm | | power supply | 220V ±10% 50Hz 1.5A | | pneumatic supply | 0.3Mpa | | overall dimensions(L*W*H) | 1900*650*1600m | | weight | 300kg |
FOUR:
Semi-automatic ball bearing combination Machine--Second Generation | | Type: DP001/DP002 | | DP001/002 Semi-automatic Combination Machine for ball bearings. This new product, made by Huiguang Precision Machinery, is mainly used for raising the assembling accuracy of bearing in bearing industry. This machine select the steel bals with appropriate group number for the ball bearings via synchronously measuring the channel diameter on inner & outer bearing ring of single row ball bearings, to ensure the bearing play to be met the requirement with good intermediate values after the bals of bearings have been selected and assembled. After replaced its technological equipment, all the bearings, of which the outer diameter is from Φ28 toΦ40 mm, can be measured by the machine, and measurement accuracy is within 1µm .motor and actuation mechanism of cam machine hand etc are controlled by PLC. Synchronous feeding, clamping of inner & outer bearing, and measurement of flyin chips are automatically accomplished. Measuring results can be displayed after the measurement is finished. Operator in front of the working table feeds the steel balls with corresponding group number according to the measuring results, and starts the next working cycle. Productive rate, starting from feeding the steel balls to the end of assembling the steel balls, is 3~5 second/set. The equipment is ingeniously constructed strong, reliable and durable, easy to make adjustment. It is an efficient and advanced measuring equipment for raising the ball-selecting &-assembling quality of the ball bearings. | | Function: | | 1: Selects the steel balls with appropriate group number, makes the bearing play to be met the specified requirement after assembled. | | 2: Adopts measuring comparison method without measuring errors. | | 3: Equipped with digital displaying function. | | 4: Particularly be suitable for the measurement of the ball-selecting &-assembling of the mini ball bearings. | | 5: All the motion control and the data calculation are accomplished by PLC, with powerful functions. Also provided with several interlock protection and faults alarm functions. | | 6: All the motional parts are of mechanical structures, it runs stably and reliably, with very low faults rate. | | 7: Quality is superior. Performance is reliable. It can be sufficiently used for the ball selecting &-assembling of the ball bearings, class C. |
| outer diameter of measurable bearings | DP001 Φ8-Φ22mm | | DP002 Φ24-Φ40mm | | accuracy of measurement | no more than 1µm | | productive rate | 3-4s/set | | indicating error | ±0.25µm | | measuring range | ±15µm | | grouping interval of steel ball | 1/2µm | | power supply | 220v±10% 50Hz 1.5A | | pneumatic air supply | 0.3Mpa | | overall dimensions | 900*500*750mm | | weight | 100kg |
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Auto Bearing Ball Assemble Machine
